Maintaining a fiber laser cutter is crucial for its efficiency, longevity, and precision cuts. Generally, the laser operator can perform these simple maintenance tasks to ensure optimal performance. Maintaining a fiber cutter is straightforward and can be accomplished by most laser operators. Unlike many other laser technologies, a fiber laser’s power source requires no routine maintenance or replacement. Boss FC Series fiber laser cutters are designed to simplify maintenance even further. Below is a breakdown of routine maintenance tasks:
Daily Maintenance
General Cleaning: Clean your machine daily. Ensure the laser area is free of clutter, flammables, and volatile solvents. Keep the working area, including the dust cover, control unit, work bed blades, collecting tray, and cutting drawer, free from dust and debris.
Optics Inspection: To ensure the laser’s focus and the quality of the cut, it is essential to keep the lens, collimator, and other optical components free of dust or debris. Boss Laser’s FC Series optics are isolated and require only an inspection through a protective window. To avoid any scratches, it is recommended to use proper cleaning solutions and non-abrasive cloths.
Inspect and Clean the Nozzle: The cutting nozzle is a consumable part. The frequency of replacement depends on the processed material and proper maintenance. Inspect and clean the nozzle daily; replace it if damaged or worn out. Remove any metal residue with a wire brush and clear nozzle orifice to ensure the laser’s cutting precision.
Purge Air Compressor: If the machine uses an air compressor for lifting mechanisms or actuators, it is essential to purge the compressor daily. A high-quality air filter/dryer is recommended.
Weekly Maintenance
Check Fume Extraction System: Ensure the fume extractor works efficiently to maintain a safe working environment and prevent any buildup of contaminants on the machine’s internal components.
Inspect and Clean the Machine’s Exterior: Regular cleaning of the machine’s exterior and work area prevents the accumulation of debris that could interfere with the laser’s operation.
Monthly Maintenance
Inspect Hoses and Connections: Inspect coolant hoses, fittings, and all electrical and mechanical connections. Repair leaks and replace damaged or excessively worn components immediately.
Inspect and Clean Exhaust: Clean the exhaust blower and duct system and remove any built-up debris. Inspect the exhaust system for leaks and obstructions. Ensure all connections are properly secured. Also, check for loose or broken duct connections. Inspect and clean the exhaust ports in your machine to ensure there are no obstructions within the machine itself.
Inspect Air Filters: If your machine uses an air assist feature, check and replace the air filters as needed to ensure clean, uninterrupted airflow.
Three Month Maintenance
Inspect and Lubricate Drive System: Inspect the rail-and-bearing or ball-screw systems, clean if necessary, and lubricate as needed. The high-quality components in FC Series drive systems require this maintenance every 60 miles of travel, up to 6 months of use.
Change Chiller Water: Drain and replace chiller water. If exposed to freezing temperatures, “winterize” the chiller system to protect it from damage.
Annual Maintenance
Full Inspection: Have a technician perform a comprehensive check annually, including components and areas not inspected during routine maintenance.
Update Software: Ensure the machine’s software is updated with the latest versions and patches to maintain optimal operation and access new features.
Lubricate Moving Parts: Apply lubricant to moving parts to ensure smooth operation and prevent wear and tear.
General Tips
Keep a Maintenance Log: Document all maintenance activities to track the machine’s performance and identify potential issues before they become significant problems.
Train Staff: Ensure all operators are trained in proper maintenance procedures to help maintain the machine’s condition and operational efficiency. Larger FC Series fiber laser cutters include a two-day setup and on-site training.
Summary
Ensuring your fiber laser cutter is maintained correctly is vital for longevity and optimal performance. This will allow it to produce high-quality cuts while minimizing downtime and repair costs. Boss Laser’s FC Series fiber laser cutters are not only high-performance machines but are also designed with maintenance simplicity in mind.
Boss FC Series Advantages:
Ease of Maintenance: The FC Series fiber laser cutters are built for easy maintenance. Regular upkeep tasks such as optics inspection, nozzle cleaning, and checking the cooling system are simplified, thanks to the user-friendly design of these machines.
Comprehensive Warranty and Support: Every FC Series fiber laser cutter has a 2-year warranty and lifetime technical support. This commitment ensures that our customers receive the assistance they need throughout the life of their machine.
On-Site Setup and Training: Boss Laser provides two days of on-site setup and training for larger FC Series machines, including detailed maintenance training. This hands-on guidance helps ensure your team is well-prepared to maintain the machine, enhancing its performance and longevity.
Ready Availability of Parts: We stock all repair and maintenance parts, significantly reducing potential downtime. This readiness ensures that any necessary repairs or maintenance tasks can be addressed promptly, keeping your operations running smoothly.
ISO-9001:2015 Certification: As an ISO-9001:2015 certified company, Boss Laser adheres to the highest quality management standards. This certification reflects our commitment to delivering superior products and services, including after-sales support and maintenance services.
Professional Support: For operators who prefer not to perform maintenance tasks themselves, Boss Laser offers the expertise of trained technicians. Whether you need routine maintenance or more complex repairs, our professionals are just a call away.
