BOSS LASER MACH4™ SERVOS

The quality of the drive motors in a laser cutter is crucial in determining the machine’s overall accuracy and performance. The drive motors are responsible for the precise movement of the laser cutting head around the worktable. Here’s how their quality impacts the accuracy of a laser cutter:

Unmatched PERFORMANCE

PERFORMANCE = SPEED & ACCURACY

Drive motors determine a laser’s overall performance more than any other component. These motors control the precise movement of the laser cutting head across the worktable. The Boss LS series, featuring optional Mach4 servo drives, stands out as their class’s fastest and most accurate CO₂ laser cutters/engravers.

FASTEST IN CLASS:

Mach4-equipped machines can engrave up to 2,300mm/sec, over 5x the speed of most consumer machines and more than twice the speed of competitive “Pro-class” machines. Our standard hybrid servos offer engraving speeds up to 1,500mm/sec, which is fast, but our new Mach4s are more than 50% faster!

5X ACCURACY:

Typical laser cutters/engravers have an accuracy of 0.01″, which is adequate for most consumer-level needs. Boss machines equipped with optional Mach4 servos offer an accuracy of 0.002” inch and a repeat accuracy of 0.001″. To put this in perspective, 0.001″ is only 25% of the thickness of a sheet of paper!

Mach4 Advantages

Precision and Resolution:

  • High-Resolution Feedback: Boss’ Mach4 servos are paired with high-resolution encoders. These encoders provide detailed feedback on the motor’s position, allowing precise control of the laser head’s movement. The higher the encoder’s resolution, the more accurately the motor can position the laser head.
  • Stability and Smoothness: Better quality servos can produce smoother movements. This is crucial when creating intricate designs or when working at high speeds. Smooth movements ensure consistent laser application, reducing errors and improving cut quality.

Responsiveness & Speed:

  • Rapid Acceleration and Deceleration: Mach4 servo motors can accelerate and decelerate quickly, which is essential for maintaining accuracy in a laser cutter/engraver. Rapid changes in direction can be executed more precisely, which is particularly important for complex patterns and sharp corners.
  • Consistent Speed Control: Maintaining a consistent speed is vital for achieving uniform cuts, especially in heat-sensitive materials. Mach4 servo motors offer better speed control, ensuring the laser moves consistently and avoiding variations in the cut depth and quality.

Reliability and Repeatability:

  • Long-Term Stability: Mach4 servos are more reliable and have a longer lifespan. They can maintain their accuracy over a more extended period, reducing the frequency of recalibrations and maintenance downtime.
  • Reduced Backlash and Mechanical Play: Macch4 servo motors and their associated drive mechanisms are designed to minimize backlash and mechanical play. This precision ensures that the movement of the laser head is directly and accurately correlated to the motor’s motion, enhancing the repeatability of cuts.

Vibration and Heat Dissipation:

  • Effective Heat Dissipation: Mach4 servo motors efficiently dissipate heat, maintaining consistent performance over extended operating periods. Overheating can lead to thermal expansion in mechanical components, affecting accuracy.
  • Low Vibration: Mach4 servo motors are designed to operate with minimal vibration. Excessive vibration can lead to micro-movements during cutting, affecting the laser’s path and, consequently, the accuracy of the cut.

Mach4 In Real Time

“The enhanced accuracy is due to the new closed loop servo drive system and provides up to 5x the accuracy of our competitors.”

John Hughes Lead Mach 4 Engineer

Mach4 Servo Available on…

LS-2440

  • 24″ X 40″ Work Area
  • 4-Way Passthrough
  • 80, 105, or 155 Watts
  • 2,300mm/sec with Mach4

Black Friday SALE:

$9,497

LS-3655

  • 36″ X 55″ Work Area
  • 4-Way Passthrough
  • 80, 105, or 155 Watts
  • 2,300mm/sec with Mach4

Black Friday SALE:

$10,997

SCHEDULE A DEMO TODAY!

Boss Laser now offers both in-person & virtual demos.

Schedule a live, personalized demo with one of our Boss Laser Experts.  Our team can work with you to accommodate your busy schedule. We offer live virtual or in-person demos at our headquarters in Sanford, Florida!

Schedule Online407-878-0880

Boss Leads with Most Positive Customer Reviews

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Jeff Gorwitz profile picture
Jeff Gorwitz
1 days ago
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BOSS Lasers really are the BOSS. Phenomenal customer service. Big shout out to Juan. You have no worries with a BOSS machine. They got you
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Ladd Landgraf profile picture
Ladd Landgraf
1 days ago
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Have ran a BOSS laser for a couple years now for my business, The Practical Goat and have had a great experience. Started having an issue getting my laser to connect to my computer so I reached out, and Juan was awesome. He gave me some trouble shooting tips and it ended up being as simple as switching out a cable. Thanks guys, I can get back to work now!
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Dakota Ellis profile picture
Dakota Ellis
2 days ago
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I had the pleasure of being trained by Alex Rivera on our Boss Laser LS-3655, and I couldn't have asked for a better instructor. Alex was extremely knowledgeable, patient, and thorough throughout the entire training process. He took the time to explain not only how to operate the machine safely and efficiently, but also why certain settings and procedures matter, which helped me gain a much deeper understanding of laser operation. What stood out most was Alex's ability to break down complex concepts into easy-to-understand steps and answer every question with professionalism and expertise. By the end of the training, I felt confident in operating the LS-3655, setting up jobs, troubleshooting common issues, and maximizing the machine's capabilities. If you're looking for top-notch laser training and customer support, I highly recommend Alex Rivera. His dedication, technical knowledge, and commitment to customer success made for an outstanding learning experience. Thank you, Alex, for the excellent training and support! :)
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Ron H profile picture
Ron H
3 days ago
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Alex did a nice job explaining the system. The only small thing was there wasn't any follow through from my initial sales contact. I asked for some specific details to discuss during the demo and Alex was unaware of them. Not his fault. He did come through, though. He sent me some videos that answered my concerns.
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Geoff watkins profile picture
Geoff watkins
7 days ago
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Stephan is a great tech! Helped me out of a jam.
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Jeremy Gosser profile picture
Jeremy Gosser
8 days ago
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Great service, solved the problem and got me the repair part in a couple days!
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Jim Dyon profile picture
Jim Dyon
9 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Juan was very patient and very helpful and making sure I understood what was going on . Helped solve the problem. Great tech . Would ask for him again if I have questions. Greatly appreciate all his help.
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Ron Webster profile picture
Ron Webster
9 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Great people and tech support is very helpful.
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Adam Johnson profile picture
Adam Johnson
10 days ago
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Robert provided exceptional service! He was amazingly patient as we navigated through my technology issues, taking the time to truly understand the problem. He dug right in and had everything fixed in record time. If you're looking for someone skilled, patient, and efficient, Robert is your person!
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Greg Hack profile picture
Greg Hack
11 days ago
Google star 1Google star 2Google star 3Google star 4Google star 5Trustindex verifies that the original source of the review is Google.
Great service

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